Billet-specialties Serpentine Conversion - BBC - Top Mount Alt & User Manual download pdf

Billet Specialties, Inc. 500 Shawmut Avenue La Grange, Illinois 60526 PH 800.245.5382 Fax 708.588.7181 www.billetspecialties.com

3-11/32" Spacer Nut (x1)

3-11/32" Spacer Nut

5/16-18 x 3/4" Socket Head

Cap Screw (x1)

5/16-18 x 3/4" SHCS

3/8-16 x 3/4" Socket Head

Cap Screw (x2)

3/8-16 x 3/4" SHCS

3/8-16 x 1" Socket Head

Cap Screw (x1)

3/8-16 x 1-1/4" Socket Head

Cap Screw (x1)

3/8-16 x 2-3/4" Socket Head

Cap Screw (x1)

3/8-16 x 2-3/4" SHCS

7/16-14 x 1-1/4" Threaded Stud

(Replace with 3/8 to 7/16”adapter

for some aftermarket heads)

3/16” Load Washer

3/16" Spacer

3/8-16 x 1" SHCS

3/8-16 x 1-1/4" SHCS

Turnbuckle Assembly

3/8 to 7/16 Adapter

We recommend applying Anti-Seize to all threads when assembling bracket.

Recommended Belt: Goodyear 6 Rib #4060460 (46”) or Dayco #5060460 (46.1”)

1) Disconnect battery & remove existing accessory drive brackets.

2) Clean & prep threads in passenger cylinder head (outside hole) and left side of water pump. Run a

7/16-14 thread chaser if necessary. Thread chasers are available at your local auto parts store or tool

dealer and are different from a thread cutting tool.

3) Thread the 7/16-14 x 1-1/4” threaded stud into the outside passenger side cylinder head and finger

tighten. For aftermarket cylinder heads with 3/8“ tapped holes use the included 3/8 to 7/16 adapter.

There should be no more than 5/8” of thread left exposed. ( if more than 5/8” thread is showing, remove

stud and clean out threads then reinstall threaded stud and check again) Apply anti-seize to the

exposed threads on the stud. Also apply anti-seize to the threads of all the remaining fasteners at this

time.

4) Thread the 3-11/32” spacer nut onto the exposed stud and tighten firmly.

5) Attach the alternator bracket to the water pump with the two 3/8-16 x 3/4” stainless socket head cap

screws and finger tighten.

6) Thread the 3/8-16 x 1-1/4” stainless socket head cap screw through one end of the turnbuckle

assembly and the 3/16” spacer into the water pump boss and tighten firmly. Swing the turnbuckle to the

right and lay to rest out of the way.

7) Attach the alternator ear bracket to the top alternator boss with the 5/16-18 x 3/4” stainless socket

head cap screw and tighten (26 ft./lb.).

8) Place the alternator between the spacer nut and alternator bracket and thread the

3/8-16 x 2-3/4” stainless socket head cap screw through the Alternator bracket & alternator into the

spacer nut and finger tighten.

9) Swing the alternator up into position and match up to the turnbuckle assembly, thread the 3/8-16 x 1”

through the turnbuckle rod end into the alternator ear bracket and

tighten (46ft./lb.).

10) Route belt around alternator, water pump and crank pulleys. Twist turnbuckle by hand until proper

belt tension is achieved. Do not over-tighten belt! Serious damage may occur to the accessory drive

bearings resulting in premature wear.

11) Tighten jam nuts on turnbuckle. Tighten alternator socket head screw (46ft./lb.) Tighten alternator

bracket screws on water pump (46ft./lb.) Re-check belt tension.

12) Reconnect electrical and test run motor. Re-check belt tension after 100 miles.

Tools Required:

1/4” Allen Wrench

5/16” Allen wrench

1/2” Open End Wrench

9/16” Open End Wrench

7/16-14 Thread Chaser (If necessary)

Anti-Seize

FM0209PC BBC Top Mount Alternator Bracket

1 2 3 4

Summary of Contents

Page 1 - 3/16” Load Washer

Billet Specialties, Inc. 500 Shawmut Avenue La Grange, Illinois 60526 PH 800.245.5382 Fax 708.588.7181 www.billetspecialties.com3-1

Page 2

Billet Specialties, Inc. 500 Shawmut Avenue La Grange, Illinois 60526 PH 800.245.5382 Fax 708.588.7181 www.billetspecialties.comRec

Page 3 - Keyway power steering pulley

Billet Specialties, Inc. 500 Shawmut Avenue La Grange, Illinois 60526 PH 800.245.5382 Fax 708.588.7181 www.billetspecialties.comFM0

Page 4 - ALTERNATOR PULLEY

Billet Specialties, Inc. 500 Shawmut Avenue La Grange, Illinois 60526 PH 800.245.5382 Fax 708.588.7181 www.billetspecialties.com4-4

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